Precision Zone Expertly Repairs Inverter-General Purpose Yaskawa A1000 (CIMR-A1000)
Here at Precision Zone, one of our specialties is the repair services of Yaskawa general purpose inverter units. One series that we often work on is the A1000 series.
Yaskawa is a proven industry leader when it comes to general purpose inverter units. The A1000 reinforces that idea with its efficient performance and high reliability. The drive allows for controlling anything from fans and pumps to more complex CNC machine applications. The A1000 can be run in closed or open loop vector control, allowing for increased regulation and control capability. The A1000 has fast acting current and voltage limiters to help allow for continuous, smooth operation even in periods of excessive demand. Programmable from the attached digital operator as well as DriveWizard software, the A1000 can handle a wide range of use and applications.
When assessing the functionality of a Yaskawa General-Purpose Inverter, our expert repair team of engineers and technicians conducts a four-step check:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Yaskawa A1000 Series General-Purpose Drive Units
Visual Overview
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Input Module Testing
The input modules on these units can be tested by use of a digital multimeter with diode checking capabilities. Upon removing the cover, all of these terminals can be located along the terminal strip found within the unit.
Positive Lead | Negative Lead | Reading |
---|---|---|
R | 'P' Terminal (+) | 0.2V-0.7V |
S | 'P' Terminal (+) | 0.2V-0.7V |
T | 'P' Terminal (+) | 0.2V-0.7V |
'N' Terminal (-) | R | 0.2V-0.7V |
'N' Terminal (-) | S | 0.2V-0.7V |
'N' Terminal (-) | T | 0.2V-0.7V |
Output Module Testing
Using the same type of test as above, the output modules can be checked as well. Our technicians are also equipped with huntron devices further verify their integrity. Outputs should show a balanced, consistent reading across all 3 phases.
Positive Lead | Negative Lead | Reading |
---|---|---|
U | 'P' Terminal (+) | 0.2V-0.7V |
V | 'P' Terminal (+) | 0.2V-0.7V |
W | 'P' Terminal (+) | 0.2V-0.7V |
'N' Terminal (-) | U | 0.2V-0.7V |
'N' Terminal (-) | V | 0.2V-0.7V |
'N' Terminal (-) | W | 0.2V-0.7V |
Common Alarms for the Yaskawa A1000 General-Purpose Inverter Unit
Alarm Code | Description | Checks |
---|---|---|
OC | Overcurrent |
|
LF | Output Phase Loss |
|
EF | External Fault |
|
CPF00 | Circuit Control Error |
|
OH | Overheat |
|
This list of checks for certain alarms is primarily a good starting point and if any further troubleshooting or technical support is needed feel free to contact us via phone or email to get in touch with our experienced tech support team.
Learn the benefit of repairing your Yaskawa inverter units with Precision Zone
- Quick and Flexible Service
- Fully Refurbished, not just repaired
- Decades of Industry Experience
- Superior Technology Knowledge and Support
Contact Us To Start Your Repair Today!
Recently Repaired Products
CIMR-AU2A0040FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Power Section/Board, Bad Circuit Board Component(s), Leaky Capacitors (Open, Corroded Traces), Bad Cooling Fans
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 200V; NORMAL: 11kW, 40A; HEAVY DUTY: 7.5kW, 33A
Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0208AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Multiple signs of previous repair, Missing parts/components, Bad Gate Section/Board, Physical Damage to the Circuit Board/s, May Require Board Replacement, Bad Circuit Board Component(s)
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 110kW, 208A; HEAVY DUTY: 90kW, 180A
Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0515AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Cooling Fans, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces), No Display
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0038FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Gate Section/Board, Bad Circuit Board Component(s), Bad Cooling Fans, Leaky Capacitors (Open, Corroded Traces), Excessive Dirt/Debris
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU2A0138FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad DC Bus Capacitors, Bad Power Section/Board, Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU2A0056FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Power Section/Board
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0072FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Leaky Capacitors (Open, Corroded Traces), May Require Board Replacement
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 37kW, 72A; HEAVY DUTY: 30kW, 60A
Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU2A0169FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Blown Input Power Components, Bad Power Section/Board, Bad Magnetic Contactor, Relay, Bad DC Bus Capacitors, Bad Circuit Board Component(s), Bad Cooling Fans
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 200V; NORMAL: 45kW, 169A; HEAVY DUTY: 37kW, 145A
Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0675AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Missing parts/components, May Require Board Replacement, Bad Gate Section/Board, Bad Capacitor(s), Excessive Dirt/Debris, Bad Circuit Board Component(s), Leaky Capacitors (Open, Corroded Traces), Bad Magnetic Contactor, Relay, Bad Cooling Fans
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Series: A1000 Series
Region Code: USA
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Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0058FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Passed Testing - Highly Recommend Recondition, Failure Info Required for Further Evaluation
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0414UAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Passed Testing - Highly Recommend Recondition, Bad Cooling Fans, Excessive Dirt/Debris, Missing parts/components, Failure Info Required for Further Evaluation
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: IP54/Type 12, flange
Environmental Specification: Standard
Design Revision: A
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is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Fuse, Bad Power Section/Board, Leaky Capacitors (Open, Corroded Traces), Bad Circuit Board Component(s), Bad Magnetic Contactor, Relay, Bad Cooling Fans, Excessive Dirt/Debris
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Series: A1000 Series
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Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0296AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Control Section/Board, Bad DCCT, Bad Power Section/Board
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 160kW, 296A; HEAVY DUTY: 132kW, 260A
Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0018FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Drive: CIMR
Series: A1000 Series
Region Code: USA
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Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0250AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Failure Info Required for Further Evaluation, Bad Capacitor(s), Bad Cooling Fans, Excessive Dirt/Debris
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 132kW, 250A; HEAVY DUTY: 110kW, 216A
Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AT4A0072AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Orientation/Encoder Section/Board, May Require Board Replacement, Bad Output Transistors/SCRs, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive: CIMR
Series: A1000 Series
Region Code: Asia
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 37kW, 72A; HEAVY DUTY: 30kW, 60A
Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0088FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Board Replacement Required, Excessive Dirt/Debris
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 45kW, 88A; HEAVY DUTY: 37kW, 75A
Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0044FAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Bad Capacitor(s), Bad Cooling Fans, Excessive Dirt/Debris, Passed Testing - Highly Recommend Recondition
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 22kW, 44A; HEAVY DUTY: 18.5kW, 39A
Enclosure Type: NEMA Type 1
Environmental Specification: Standard
Design Revision: A
CIMR-AU4A0058AAA
is an
Inverter-General Purpose
manufactured by
Yaskawa
Discovered issues:
Passed Testing - Highly Recommend Recondition
Drive: CIMR
Series: A1000 Series
Region Code: USA
Voltage Class, Output Power & Current: 3-phase, 400V; NORMAL: 30kW, 58A; HEAVY DUTY: 22kW, 39A
Enclosure Type: IP00/Open Type
Environmental Specification: Standard
Design Revision: A