Okuma BL-D Servo Drive Repair Specialists
At Precision Zone, we specialize in Okuma product repairs which include a wide range of AC Servo Drives. One of the many types of servos we service is the Okuma BL-D servo.
Okuma’s BL-D servo amplifiers are the precursor to the BL-D AC servo drives. Ranging from 15A offerings up to 150A of output, these drives service a wide range of settings. A revision of this drive shortly after its inception leads to two distinct variations of the same drive. The BL-D*A has 1 control board whereas the BL-D*D has 2 control boards. Both drives have distinct DIP switch settings making these drives programmable.
The drive is designed to be compact and efficient while allowing for easy to see alarm and status monitoring. Using check pins on the main servo control board, motor speed and torque can be check as voltage outputs.
When assessing the functionality of a Okuma BL-D Servo Drives, our highly skilled repair team of engineers and technicians employs a basic four step troubleshooting process:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and mega ohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Okuma BL-D Servos
Visual Overview
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards. The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, printed circuit boards or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Output Module Testing
Precision Zone repair technicians use digital multimeters with diode testing capabilities and also take resistance measurements to conduct a static test. For these units in particular, our team of technicians uses the diode function of the multimeter as well as huntron devices to check the output modules.
Positive Lead | Negative Lead | Reading |
---|---|---|
U | Positive Bus Terminal | 0.34V-0.40V |
V | Positive Bus Terminal | 0.34V-0.40V |
W | Positive Bus Terminal | 0.34V-0.40V |
Negative Bus Terminal | U | 0.34V-0.40V |
Negative Bus Terminal | V | 0.34V-0.40V |
Negative Bus Terminal | W | 0.34V-0.40V |
The capacitor values on the PCBs are verified and any relays, contactors or circuit breakers in the drive are examined to ensure proper functionality.
Checks Under Power and Alarm Code Verification
Upon successfully passing all visual and static checks, the drive is tested under power. Any reported alarm codes are verified and if no alarms are present or once the drive has been fully repaired, the drive is tested in our Okuma series simulator. Alarms and drive status can be verified on the LEDs directly on the servo pack.
On the BL-D servo packs, there are a handful of terminals for checking to ensure proper control voltage is distributed on the control boards. Our technicians check this under power to verify that proper ±5 and ±15 volts are present.
Common Alarms for the Mitsubishi FR-A024/FR-A044
Alarm Code | Description | Quick Checks |
---|---|---|
IOCM | Overcurrent in the motor |
|
IOCS | Overcurrent in the servo |
|
HV | DC Voltage is abnormally high |
|
LV | Under Voltage |
|
CIRCUIT BREAKER TRIPS |
|
Precision Zone offers free technical support on any component that you may be having issues with. We understand that when your machine goes down, your business stops. That is why our number one goal is to provide you with the best service possible so that you can get back up and running immediately. For more information on troubleshooting the Okuma BL-D AC Servo Drives or for any other machine related issues, please contact us via phone or email for further assistance.
Precision Zone Repair Benefits for Okuma BL-D AC Servo Drives
- Free evaluation by expert technicians include:
- Visual Inspection
- Static Check
- Power Tests
- Free Job Estimate
- 12 month warranty on our parts and labor
- Flat Price
- Exchange Options
- Rush Service Options
Contact Us To Start Your Repair Today!
Recently Repaired Products
BL-D75A
is an
Drives-AC Servo
manufactured by
Okuma
Discovered issues:
Bad Circuit Board Component(s), Bad Control Section/Board, Board Replacement Required
Drive Type: AC Servo Drive
Motor Current Rating: 75A
Option: A
BL-D30A
is an
Drives-AC Servo
manufactured by
Okuma
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Servo Drive
Motor Current Rating: 30A
Option: A
BL-D30D
is an
Drives-AC Servo
manufactured by
Okuma
Discovered issues:
Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Servo Drive
Motor Current Rating: 30A
Option: D
BL-D50D
is an
Drives-AC Servo
manufactured by
Okuma
Discovered issues:
Bad Gate Section/Board, Bad Magnetic Contactor, Relay
Drive Type: AC Servo Drive
Motor Current Rating: 50A
Option: D
BL-D150A
is an
Drives-AC Servo
manufactured by
Okuma
Discovered issues:
Bad Output Transistors/SCRs, Leaky Capacitors (Open, Corroded Traces)
Drive Type: AC Servo Drive
Motor Current Rating: 150A
Option: A