Our Team Specializes in Fanuc AC Servo Drive Alpha Series Repairs
At Precision Zone, we specialize in Fanuc product repairs which include a wide range of AC Servo drives. One of the many servo lines we service is the Fanuc Alpha series servo line.
The Fanuc Alpha line consists of many different variations. These variations consist of interface types A, B, A/B, FSSB (optical communication) within either single, two or three axis units. Additionally, these servos have 200V and 400V offerings. Each servo part number begins with A06B and is followed by 8 more identifying characters that distinguish each unit. The last 8 digits indentify which interface type, how many axes, and what model each unit is.
For example, in the A06B-6080-H301 servo drive, the 6080 indentifies this as a ‘type B’ interface servo. The H3 specifies this is a three axis drive, and the final 01 uniquely distinguishes this drive as model SVM3-12/12/12.
When assessing the functionality of a drive, our repair team conducts a four-step evaluation:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and mega ohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Fanuc Alpha Series AC Servo Drives
Visual Overview
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards. The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, printed circuit boards or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Output Module Testing
Precision Zone repair technicians use digital multimeters with diode testing capabilities and also take resistance measurements to conduct a static test. For these units in particular, our team of technicians uses the diode function of the multimeter as well as huntron devices to check the output modules.
Positive Lead | Negative Lead | Reading |
---|---|---|
U | Positive bus terminal | 0.34V-0.37V |
V | Positive bus terminal | 0.34V-0.37V |
W | Positive bus terminal | 0.34V-0.37V |
Negative bus terminal | U | 0.34V-0.37V |
Negative bus terminal | V | 0.34V-0.37V |
Negative bus terminal | W | 0.34V-0.37V |
The capacitor values on the PCBs are verified and any relays, contactors or circuit breakers in the drive are examined to ensure proper functionality.
Checks Under Power and Alarm Code Verification
Upon successfully passing all visual and static checks, the drive is tested under power. Any reported alarm codes are verified and if no alarms are present or once the drive has been fully repaired, the drive is tested in our Fanuc Alpha series simulator. Alarms can be verified on the LED directly on the servo pack. When the LED displays ‘0’ the servo motor is ready to operate and is being supplied with power.
There is a distinction between alarms with a dot and those without. For example, alarm ‘8.’ differs from alarm ‘8’ due to the period.
List of Alarms
Alarm Code | Description | Checks |
---|---|---|
Al 1 | Internal Cooling Fan Stopped |
|
Al 2 | Low Voltage, Control Power |
|
Al 5 | DC Link Undervoltage |
|
Alarms | Abnormal Current Alarm | |
|
|
|
Alarms | IPM Alarm | |
|
|
|
Precision Zone Repair Benefits for Fanuc AC Servo Alpha Series
- 1. FREE evaluation by expert technician includes:
- Visual Inspection
- Static Check
- Power Tests
- 2. FREE job estimate
- 3. 12 month warranty on our parts and labor
- 4. Flat Price
- 5. Exchange Option
- 6. Rush Service
Recently Repaired Products
A06B-6079-H103
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 1 axis, Alpha 40S
A06B-6080-H304
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type B interface (For 3 Axis)
Number of Axes & Description: 3 axis, Alpha 20/20/20
A06B-6079-H207
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Missing parts/components, No Display, Physical Damage to the Drive
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 2 axis, Alpha 40/80
A06B-6079-H106
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 1 axis, Alpha 130
A06B-6079-H208
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad DC Bus Capacitors, Bad Gate Section/Board, Bad Magnetic Contactor, Relay
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 2 axis, Alpha 80/80
A06B-6079-H206
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Gate Section/Board, Bad Output Transistors/SCRs
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 2 axis, Alpha 40/40
A06B-6096-H104
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Excessive Dirt/Debris, Bad Cooling Fans, Bad Output Transistors/SCRs
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 40L
Options: none
A06B-6096-H307
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Multiple signs of previous repair, Bad Output Transistors/SCRs
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 3 axis, Alpha 20/20/40
Options: none
A06B-6096-H101
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Cooling Fans, Bad Gate Section/Board, Bad Output Transistors/SCRs
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 12
Options: none
A06B-6079-H105
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Cooling Fans
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 1 axis, Alpha 80
A06B-6096-H208
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Cooling Fans
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 2 axis, Alpha 80/80
Options: none
A06B-6096-H103
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 40S
Options: none
A06B-6096-H205-H
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Cooling Fans, Bad Gate Section/Board
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 2 axis, Alpha 20/40
Options: H
A06B-6096-H116-H
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis
Options: H
A06B-6079-H201
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 2 axis, Alpha 12/12
A06B-6080-H301
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type B interface (For 3 Axis)
Number of Axes & Description: 3 axis, Alpha 12/12/12
A06B-6079-H203
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 2 axis, Alpha 20/20
A06B-6096-H106
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Fuse, Bad Gate Section/Board, Bad Output Transistors/SCRs, Physical Damage to the Drive
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 130
Options: none
A06B-6096-H105
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 80
Options: none
A06B-6096-H116
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad DCCT
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis
Options: none
A06B-6096-H201
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Physical Damage to the Drive
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 2 axis, Alpha 12/12
Options: none
A06B-6096-H301
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 3 axis, Alpha 12/12/12
Options: none
A06B-6079-H101
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s)
Part Group: A06B
Model & Interface Type: Alpha Servo Module, Type A/B interface (For 3 Axis = Type A interface only)
Number of Axes & Description: 1 axis, Alpha 12
A06B-6096-H102
is an
Drives-AC Servo
manufactured by
Fanuc
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Control Section/Board, May Require Board Replacement
Part Group: A06B
Model & Interface Type: Alpha Servo Module, FSSB interface
Number of Axes & Description: 1 axis, Alpha 20
Options: none