Precision Zone Expertly Repairs Drives-AC Servo Mitsubishi MR-J2-_CT
Here at Precision Zone, one of our specialties is the repair services of Mitsubishi Servo units. One series that we often work on is the MR-J2-CT series.
The MR-J2-CT drive is a Mitsubishi auxiliary axis servo drive unit that contains an indexing function designed into the unit. This drive is designed for use with high-speed serial bus connection to the control. Running on an input 3-phase source of 200V AC, the MR-J2-CT unit has 8 different variations for output ratings. Ranging from 100W to 3kW, the MR-J2 is a versatile drive, capable of high-speed NC communication and efficient performance. With a strong emphasis on its absolute position detection system, this drive makes a perfect auxiliary servo drive.
When assessing the functionality of a drive, our repair team conducts a four-step check:
- 1. Visual Overview
- 2. Static Test
- 3. Checks Under Power
- 4. Alarm Codes Verification
This overview is Precision Zone’s basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.
Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer.
Repair Process for Mitsubishi MR-J2-CT AC Servo Drives
Visual Overview
When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.
Basic Static Check
Input Module Testing
The input modules on these units can be tested by use of a digital multimeter with diode checking capabilities. Upon removing the cover, all of these terminals can be located along the terminal strip found within the unit.
Positive Lead | Negative Lead | Reading |
---|---|---|
L1 | 'P' Terminal | 0.2V - 0.7V |
L2 | 'P' Terminal | 0.2V - 0.7V |
L3 | 'P' Terminal | 0.2V - 0.7V |
'N' Terminal | L1 | 0.2V - 0.7V |
'N' Terminal | L2 | 0.2V - 0.7V |
'N' Terminal | L3 | 0.2V - 0.7V |
Output Module Testing
Using the same type of test as above, the output modules can be checked as well. Our technicians are also equipped with huntron devices further verify their integrity.
Positive Lead | Negative Lead | Reading |
---|---|---|
U | 'P' Terminal | 0.2V - 0.7V |
V | 'P' Terminal | 0.2V - 0.7V |
W | 'P' Terminal | 0.2V - 0.7V |
'N' Terminal | U | 0.2V - 0.7V |
'N' Terminal | V | 0.2V - 0.7V |
'N' Terminal | W | 0.2V - 0.7V |
Common Alarms for the Mitsubishi MR-J2-CT Servo Drive Units
Alarm Code | Description | Quick Checks |
---|---|---|
S1 11 | PCB Error |
|
S1 25 | Absolute Position Lost |
|
S3 10 | Under Voltage |
|
S3, 50, 51 | Overload |
|
This list of checks for certain alarms is primarily a good starting point and if any further troubleshooting or technical support is needed feel free to contact us via phone or email to get in touch with our experienced tech support team.
Precision Zone offers free technical support on any component that you may be having issues with. We understand that when your machine goes down, your business stops. That is why our number one goal is to provide you with the best service possible so that you can get back up and running immediately. FFor any further product information or troubleshooting assistance is needed, please contact us via phone at 800-551-4420 or email us.
Precision Zone Repair Benefits for Mitsubishi MR-J2-CT Servo Drive Units
- Free quotes and evaluations by our expert technicians include:
- 12-Month Warranty on Our Parts and Labor
- Decades of Industry Experience
- Exchange Options
- Rush Service Options
Contact Us To Start Your Repair Today!
Recently Repaired Products
MR-J2-200CT
is an
Drives-AC Servo
manufactured by
Mitsubishi
Discovered issues:
Bad Battery, Bad Capacitor(s), Bad Circuit Board Component(s), Bad Cooling Fans, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: MR-J2 AC Servo Drive
Rated Capacity: 2.0kW
Series: CT
MR-J2-100CT
is an
Drives-AC Servo
manufactured by
Mitsubishi
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s), Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: MR-J2 AC Servo Drive
Rated Capacity: 1.0kW
Series: CT
MR-J2-70CT
is an
Drives-AC Servo
manufactured by
Mitsubishi
Discovered issues:
Bad Capacitor(s), Bad Control Section/Board, Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Output Transistors/SCRs, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: MR-J2 AC Servo Drive
Rated Capacity: 700W
Series: CT
MR-J2-40CT
is an
Drives-AC Servo
manufactured by
Mitsubishi
Discovered issues:
Bad Capacitor(s), Bad Circuit Board Component(s)
Drive Type: MR-J2 AC Servo Drive
Rated Capacity: 400W
Series: CT
MR-J2-60CT
is an
Drives-AC Servo
manufactured by
Mitsubishi
Discovered issues:
Bad Capacitor(s), Bad Gate Section/Board, Bad Magnetic Contactor, Relay, Bad Power Section/Board, Excessive Dirt/Debris, Leaky Capacitors (Open, Corroded Traces)
Drive Type: MR-J2 AC Servo Drive
Rated Capacity: 600W
Series: CT